STealth11 17" to 16" rear wheel conversion.

This is the 1995 ST1100 I converted to a STealth11 reverse trike. While it has a pair of Automobile steel belted radials on the front I was stuck with a standard motorcycle tire on the rear as the ST1100 has a 17" rim and no usable car tire is available for this size rim. The fix was to remove the rear wheel and fit a Goldwing GL1500 rear rim to the bike. Honda is a smart company so most Honda parts are interchangeable between model classes. The drive spar for most shaft drive Honda motorcycle interchange. So do the brake rotors and calipers.
My goal was to find a 16" rim so I could use a 175x60 rear CT in lieu of the MC tires which are not suited well to this particular application. These tires are available for the modest price of $73 and will last 35k or more vs the 6k I could expect from a $150 MC tire.
As usual Sport Wheels in near by Shakopee MN had several candidates on hand so I picked up a GL1500rim which fit perfectly with just a couple adjustments. First as I figured the drive side fit perfect, the entire assembly is 1" narrower than the stock ST unit so I made a 1" axle spacer out of a piece of standard water pipe, with this everything dropped into place for viewing.

Here are the two wheels - ST 17" on the left and GL1500 16" on the right. As you can see the drive side is identical along with the bearings etc.

Here is the 1" spacer I made to compensate for the narrower wheel assembly - the original caliper and support bracket is also a perfect fit along with the brake rotor.

View of the GL wheel mounted. Here again the wheel fits nicely and required now modification at this point.
Modification for Car Tire use.
If this was a standard ST1100 and I just wished to go to a different rim I would be done however for a CT to fit in the swing arm I needed to shift the wheel slightly to the left so the new tire would clear the drive shaft tube. For this a very minor modification was needed.
First
I grabbed a piece of brass I had laying around and
chucked it in the lathe to create a 1/4" thick spacer.
Once
down to the proper diameter I also added a raised portion
to compensate for the stock spacer that is part of the drive assembly.
Rough
spacer in place for testing - in the final setup the
spacer is split as the inner part does not turn and is fixed
to the drive axle and the outer part with the drive hub
rotate with the wheel.
Here
it is all assembled and the brass spacer has been cut
into two pieces.
Now that the wheel has been shifted 1/4" to the left I also needed to modify the left side to allow proper alignment of the brake assembly.

The hard steel axle bushing insert was remove and the locking nub reduced by 1/4" on the milling machine.

The original caliper once modified fits fine and the rotor here
is
the GL rotor which is identical to the ST rotor.

On the right I now have 1/2" of space between the wheel and drive shaft tube - 3/4" on the left.
As soon as the new tire shows up this project is complete.

The tires showed up today - Formoza "steel" belted radial tire -
non-runflat
and looking good - $73 plus tax and shipping so about 1/2 the price of a
MC tire bias or fabric radial. I expect 35-40K to be average life on the
tires on this trike mainly due to the low load on each wheel (approx 260lbs)
Here
is the CT and OEM tire next to each other
The tires are about the same width but as you can
see the CT is about 1" to 1-1/4" smaller in diameter
For this application this is good for several reasons
It lowers the bike about 3/4" and helps with the
ST high gearing so take off and cruising is set to
a more comfortable power band.
Also take note of the very narrow wear pattern on
the MC tire - this tire is near shot and has less than
3,000 miles on it - it would not have made 5000

Install was a snap - some soap and a nudge with the spoons and
on she went
The shims and spacers worked out just perfect as the tire clears the swingarm
by the predicted 1/4" and as with most CT installs, start to finish was less
than
15 minutes.

I did paint the wheel black and polished out the flanges so it fits in with the front mag wheels. Test ride was a total success as the pull away from a dead stop was better than ever and the ride was no longer harsh as with the harder MC tire - pressure on the front tires is 12.5psi and the rear is set to 25 psi - tire footprint is perfect at this rate. If this was a standard two wheeler I would use the same pressure on the rear as any higher would detract from the axle to surface geometry during cornering.
As is this project is complete and a success........
NK 2/24/2008